Main use:
The 2-100ml freeze-dried powder injection, washing, drying, filling and capping production line is composed of ultrasonic bottle washing machine, hot air circulation oven, filling and stoppering machine, capping machine, bottle unscrambling tray, and various equipment connecting conveyor belts and other main units. Each piece of equipment can be used in a stand-alone or linked production. During linked production, the bottle washing machine can complete bottle washing (spray water - ultrasonic cleaning - manipulator clamping the bottle - flip the bottle - flushing - flushing), hot air circulation oven drying Sterilize vials (preheating - drying and sterilizing - removing heat source - cooling), the filling machine completes the filling (front flushing nitrogen - filling - post nitrogen flushing - plugging - plugging), capping machine capping ( It is mainly used in the production of water injections and freeze-dried powder injections such as antibiotic bottles and vials in pharmaceutical factories.
Equipment performance characteristics:
1. The ultrasonic cleaning machine adopts the combination of ultrasonic cleaning and water and gas independent separation, pressure jet flushing, etc., it can be seen that the cleaning equipment with good foreign body detection effect. In the entire water-air pressure jet cleaning process, the three media use independent spray needles, and each spray needle only fixes one cleaning medium to complete a flushing cleaning process and avoid cross-contamination.
2. The hot air circulation oven adopts the laminar flow principle and the hot air high temperature fire bacteria process, so that the container can complete the aseptic production process of preheating, drying, sterilization, heat removal and cooling in the A-level laminar flow environment in the closed tunnel. It is an internationally popular drying and sterilizing equipment with good sterilization effect, with uniform distribution and good heat removal effect.
3. The filling and stoppering machine adopts the V-shaped block of the synchronous belt for positioning, the filling needle head is used for linear continuous filling, and the upper stopper and rotary stopper are currently popular equipment with high qualification rate for positioning, filling and stoppering.
4. The capping machine adopts the principle of small single-knife side follow-up rolling capping. In addition, the rolling knives have fine adjustments in the upper and lower and circumferential directions, and the rolling cover has a high grid rate and good adaptability.
5. All equipment adopts PLC control man-machine interface operation, which can be controlled by linkage and stand-alone operation to ensure the normal operation of the entire unit. It has a high degree of automation, few operators and low labor intensity.
Technical parameters:
1. Applicable specifications: vials: 1-100ml
2. Production capacity: 2-20ml 30-500 bottles/min
30-100ml 30-200 bottles/min
